What is Engineering safety
safety engineering is provide to protective work culture and control of workplace accident that may cause worker injuries or disorders
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The method of streamlining and standardizing products is closely intertwined, leading to enhanced production efficiency, improved quality, and reduced manufacturing costs. Streamlining involves identifying a limited number of grades, types, and sizes of components or products to enhance quality control, minimize waste, simplify production, and ultimately reduce production costs. By eliminating unnecessary varieties, sizes, and designs, streamlining enables the manufacture of identical components or products for ease of interchangeability and assembly. Standardization is a crucial step towards interchangeable manufacturing, increased output, and greater efficiency.
The standardization process involves identifying optimal manufacturing processes, selecting the best engineering materials, and employing allied techniques for product manufacture, strictly adhering to these standards until better alternatives are identified. Consequently, specific standards are established for a particular product regarding its quality, required equipment, machinery, labor, materials, manufacturing processes, and production costs. However, recognized standards for a given product should not be considered final indefinitely, as there is always room for improvement. It is essential to incorporate the outcomes of new research in manufacturing areas to stay competitive in a constantly evolving global market. Enhancements to existing standards in all aspects should be embraced continuously. Various standards prevalent in different industries may include managerial, design, manufacturing, and technical requirements.
Managerial standards pertain to administrative functions within an industry, encompassing company policies, accounting procedures, personnel policies, performance evaluation, expenditure control, safety protocols, security measures, and regulations. In contrast, design, manufacturing, and technical standards are essential for the manufacturing concepts of the industry, covering design and manufacturing techniques, practices, materials, parts, supplies, testing methods, drafting techniques, abbreviations, symbols, specifications, and nomenclature.
A product is created to fulfill specific functions and must possess specified dimensions such as length, width, height, diameter, and surface finish to effectively fulfill its intended purpose. This implies that each product requires precise size, shape, and other characteristics as per the design specifications. To manufacture the product to the specified dimensions, measurements should be taken and verified during and after the manufacturing process. This process involves both measurement and inspection activities to assess size, smoothness, and other features.
In the era of globalization, every industry must prioritize maintaining quality as it is a critical requirement for a production unit. If a manufacturing company aims to thrive and uphold its reputation among users, it must consistently strive not only to maintain the established quality standards but also to continually improve them. To achieve this, every manufacturing company should maintain a comprehensive inspection and quality control department, which assesses the product at various stages of production. Rigorous inspection of raw materials and products relies on the entire standardization process.
The manufacturing unit of a company must produce identical products, although minor variations within predetermined limits in the finished dimensions of the products may be acceptable. These limits define the two extremes of the product's dimensions. Parts whose finished dimensions fall within these limits are considered acceptable. This approach facilitates efficient and expedited production, simplified inspection processes, requires less worker skill, and accommodates slight inaccuracies in machinery, resulting in an overall reduction in part production costs.
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safety engineering is provide to protective work culture and control of workplace accident that may cause worker injuries or disorders
Read moreThe following general types of safety are considered in the workshop.
1. Safety of self.
2. Safety of job.
3. Safety of machines tools.
Developing a solid safety plan is vital in workplaces, and recreational areas. It starts with a thorough risk assessment to identify potential hazards and assess their possible impact. Equally important is being well-prepared for emergencies, involving the creation of clear plans for different scenarios.
read moreA large number of revolving, rotating, reciprocating and moving parts of machinery can besaid as the sources of danger and require guarding for protection against accidents.
read moreThe accidents are unwanted events or mishaps that result in some sort of injury to men, material, machines, tools, equipment and semi or finished product hence, a loss to the whole establishment.
read moreFew safety measures commonly used in industries comprise of the proper safety guards for reciprocating machine components such as drop hammers, presses, shaper, slotter, power hacksaw, paper cutters etc., fencing of dangerous and rotating parts like revolving shafts,
read moreThe common methods of safety are as follows:
1.Safety by construction or design.
2.Safety by position.
3.Safety by using fixed guards.
4.Safety by using interlock guards.
5.Safety by using automatic guards.
Safety Precautions while Working with Different Cutting Tools: Like as Make files, cutting, Chisels, Saws, Reamers, Tap and Dies, Abrasives.
read moreSafety Precautions while Working with Different hand Tools: Like as Screw Drivers, Wrenches, Hammers.
read moreThey must be strictly followed for safety. Specific safety guidelines for some of the machine process like lathe, drilling, shaping, planning slotting, grinding, milling, and finishing operations.
read moreReplace Cracked Grinding Wheels: If you notice that the grinding wheel is badly cracked, replace it promptly. Damaged wheels can lead to accidents during operation.
read moreAll foundry men should wear protective clothes, glasses, shoes, and gloves while handling molten metal for casting process.
read moreA welding shop is where metal pieces are joined using heat or pressure. Safety and proper equipment are essential for efficient welding processes.
read moreFactory Act is to safeguard workers from industrial hazards and ensure a secure and improved working environment, with specific provisions outlined for the fencing of machinery and other safety measures.
read moreIn industry, an inquiry is normally ordered for electrical accident. Items carrying electricity should be properly insulated. Ageing of insulation withstand capacity and should not be allowed to leak current.
read moreThe main factors for combustions are presence of oxygen, availability of combustible materials and rise of temperature to the ignition point for the material The cause of fire accidents may be electric-short circuit.
read moreThe main factors for combustions are presence of oxygen, availability of combustible materials and rise of temperature to the ignition point for the material The cause of fire accidents may be electric-short circuit.
read moreEffects of dusts, fumes, heat, noise and vibration due to hot and cold working of metals and crush and other injuries due to machine tools are discussed earlier.
read moresometimes accidents may also occur in industries. After major or minor accidents, an injured worker requires immediate preliminary treatment in the absence of same his condition may become highly critical.
read moresA Cupola furnace is utilized for melting recycled metal or pig iron to manufacture diverse cast irons. Crucial factors in choosing cupolas include melting capability, shell diameter with or without lining, and spark arrestor.
read moreAntidotes are therapeutic agents used to counteract the toxic effects of specific xenobiotics. These are heterogenous group of substances consisting of pharmaceuticals, biological agents and immunoglobulin fragments.
read moreThis Glossary of safety to help understand basic term of safety
read moreSafety Manufacuturing PPE Automation & Mechanization Friction Lubricants Classification of manufacturing advantage and dis. LPG 5S News fire prevention ci vs si engine Gear LPG vs petrol
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