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Manufacturing Process

Product Streamlining and Standardization:


Product Streamlining and Standardization

The method of streamlining and standardizing products is closely intertwined, leading to enhanced production efficiency, improved quality, and reduced manufacturing costs. Streamlining involves identifying a limited number of grades, types, and sizes of components or products to enhance quality control, minimize waste, simplify production, and ultimately reduce production costs. By eliminating unnecessary varieties, sizes, and designs, streamlining enables the manufacture of identical components or products for ease of interchangeability and assembly. Standardization is a crucial step towards interchangeable manufacturing, increased output, and greater efficiency. 

The standardization process involves identifying optimal manufacturing processes, selecting the best engineering materials, and employing allied techniques for product manufacture, strictly adhering to these standards until better alternatives are identified. Consequently, specific standards are established for a particular product regarding its quality, required equipment, machinery, labor, materials, manufacturing processes, and production costs. However, recognized standards for a given product should not be considered final indefinitely, as there is always room for improvement. It is essential to incorporate the outcomes of new research in manufacturing areas to stay competitive in a constantly evolving global market. Enhancements to existing standards in all aspects should be embraced continuously. Various standards prevalent in different industries may include managerial, design, manufacturing, and technical requirements. 

Managerial standards pertain to administrative functions within an industry, encompassing company policies, accounting procedures, personnel policies, performance evaluation, expenditure control, safety protocols, security measures, and regulations. In contrast, design, manufacturing, and technical standards are essential for the manufacturing concepts of the industry, covering design and manufacturing techniques, practices, materials, parts, supplies, testing methods, drafting techniques, abbreviations, symbols, specifications, and nomenclature.

Inspection and Quality Assurance:

inspection and quality assurance

A product is created to fulfill specific functions and must possess specified dimensions such as length, width, height, diameter, and surface finish to effectively fulfill its intended purpose. This implies that each product requires precise size, shape, and other characteristics as per the design specifications. To manufacture the product to the specified dimensions, measurements should be taken and verified during and after the manufacturing process. This process involves both measurement and inspection activities to assess size, smoothness, and other features.

In the era of globalization, every industry must prioritize maintaining quality as it is a critical requirement for a production unit. If a manufacturing company aims to thrive and uphold its reputation among users, it must consistently strive not only to maintain the established quality standards but also to continually improve them. To achieve this, every manufacturing company should maintain a comprehensive inspection and quality control department, which assesses the product at various stages of production. Rigorous inspection of raw materials and products relies on the entire standardization process.

The manufacturing unit of a company must produce identical products, although minor variations within predetermined limits in the finished dimensions of the products may be acceptable. These limits define the two extremes of the product's dimensions. Parts whose finished dimensions fall within these limits are considered acceptable. This approach facilitates efficient and expedited production, simplified inspection processes, requires less worker skill, and accommodates slight inaccuracies in machinery, resulting in an overall reduction in part production costs.

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 Type of Safety

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The following general types of safety are considered in the workshop.
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Common common resource of Accident

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A large number of revolving, rotating, reciprocating and moving parts of machinery can besaid as the sources of danger and require guarding for protection against accidents.

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Accident and their type

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The accidents are unwanted events or mishaps that result in some sort of injury to men, material, machines, tools, equipment and semi or finished product hence, a loss to the whole establishment.

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Preventive Measure of Safety

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Common safety method

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The common methods of safety are as follows:
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21st feb, 2024 by admin
Safety Precaution by Cutting tools

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Safety Precaution by hand tools

Safety Precaution by Hand tools

Safety Precautions while Working with Different hand Tools: Like as Screw Drivers, Wrenches, Hammers.

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22st feb 2024 by admin
Safety Precaution by machine shop

Safety Precaution by Machine shop

They must be strictly followed for safety. Specific safety guidelines for some of the machine process like lathe, drilling, shaping, planning slotting, grinding, milling, and finishing operations.

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Safety Precaution by Grinding machine

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Safety Precaution by Casting shop

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Safety Precaution by welding shop

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Factory act regulation with regard to safety

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Factory Act is to safeguard workers from industrial hazards and ensure a secure and improved working environment, with specific provisions outlined for the fencing of machinery and other safety measures.

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Electrical Safety Measures

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In industry, an inquiry is normally ordered for electrical accident. Items carrying electricity should be properly insulated. Ageing of insulation withstand capacity and should not be allowed to leak current.

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Fire Precaution

Fire Prevention

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personal protective equipment

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health hazard and control measures

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First aid

First Aid

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24st feb 2024 by admin
cupola furnace

Cupola Furnace

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Antidotes for some common Chemicals

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Concise Glossary of safety

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