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Industrial safety



Industrial safety is the science and art dedicated to the anticipation, recognition, evaluation, and control of workplace hazards that may cause worker injuries or illnesses. Today’s industrial safety is a person trained and educated in physics, biology, chemistry, safety, engineering, or environmental sciences. The industrial hygienist must have a broad spectrum of knowledge in safety, ventilation, illumination, radiation, biological sciences, noise, ergonomics, thermal stressors, and a wide variety of other topics. Each of these topics will be discussed in detail within their own individual Topics. The industrial hygienist, while concerned with physical safety, focuses on the prevention of worker illnesses caused by work place exposures to various chemicals, substances, and elements.


Anticipation of Hazards

The industrial safety must be capable of anticipating workplace hazards. Before ever arriving at a job site or facility, the industrial hygienist can perform preliminary research to determine the type of work and the potential exposures that may be present. This can be performed by asking and answering the following questions:

Recognition of Hazards

This phase of the assessment process is conducted primarily through walkthrough inspections by the industrial hygienist. This process is more qualitative than quantitative in nature. During the walkthrough inspection, the industrial hygienist will begin to identify the specifi c processes and operations and the potential hazards that each may pose to workers. Once the walkthrough inspection has been completed the industrial hygienist will develop a strategy to further evaluate the extent of each hazard poses.


Evaluation of Hazards

The evaluation process may require the use of specialized sampling equipment to actually quantify the workers’ exposure to the specifi c hazards. Depending on the type of hazard, representative samples will be collected using various methodologies that will be discussed in this chapter. Once samples have been analyzed by an accredited laboratory, then the industrial hygienist will formulate a plan to control the hazards.

Control of Hazards

Once the plan to control the hazards has been established, the industrial hygienist will develop a plan of action to eliminate, minimize, or mitigate the hazards, which may include engineering controls, administrative controls, or personal protective equipment (PPE). Through the elimination or mitigation of a hazard, the risk to the employee can be drastically reduced.


Safety Concept:

A safety program should always include engineering safety at the design and equipment installation stage, education of employees in safe practices, concerns the attitude of employees and management. It should motivate all the industrial employees in accident prevention and safety consciousness. It must provide all safety instructions and training essential for the employees to think, act and work safely so that the number of accidents can be minimized. Safety education must give knowledge about safe and unsafe mechanical conditions and personal practices. Safety training must involve induction and orientation of new recruits to safety rules and practices, explaining safety function, during their initial job training through efforts made by the first level supervisors. Formulating employee’s safety committees, holding of employee’s safety meetings, display of charts, posters, film etc. are very much essential in each industry for stressing the need to act safely. There should be sufficient display of safety posters and films from time to time to remind industrial workers to particular hazards/accidents, providing simple and convenient safety devices, providing time to the worker for setting, removing and replacing any necessary safety devices. All industrial personnel should be asked from the first day to start working to adopt safety measures because an unskilled worker should be familiar fully to work safely. It must ask the shop supervisor to display all the safety aspects near the work centre. It should also mail safety information and sufficient literature pertaining to safety for reading at homes of all the industrial employees. It must welcome all safety suggestions. It must mark categorically all accident areas. It must conduct safety training lectures periodically for providing wide publicity to safety aspects for everything including men, machines and materials.

MESSAGE OF THE WORD 'SAFETY':

The word 'safety' is defined in foregoing section. Now its message is philosophically explained below by each letter of its spelling.

S - Science for Safety of Self and Society.

A - Art and Action for Accident Avoidance.

F - Foolproof safety with Fail-safe devices including system safety. Factories Act is thesafety backbone for industry.

E - Engineering controls are most important and must first be provided 'and maintained for safety.

T - Teaching and Training for safety to all concerned including workers and public.

Y - Young Person & Young Mind to work for safety. Yawl to save the humanity.


Five 'E' are stated as fundamentals for safety. They are Education, Engineering, Enforcement, Enthusiasm and Example setting.

Five 'L' are important-Learning, Leadership, Loyalty, Labour protection and Lawfulness.

Five'M' are important - Man, Material, Machine, Money and Management.

Five T' are important - People, Protection, Productivity, Prosperity and Proficiency.

Philosophy of each of these words can be discussed with plenty of examples. They all need utmost attention.


Engineering safety

 about safety engineering

What is Engineering safety

safety engineering is provide to protective work culture and control of workplace accident that may cause worker injuries or disorders

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30th Nov, 2023 by admin
 Type of Safety

Type of Safety

The following general types of safety are considered in the workshop.
1. Safety of self.
2. Safety of job.
3. Safety of machines tools.

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21st feb, 2024 by admin
Planning for Industrial safety

Planning for Industrial safety

Developing a solid safety plan is vital in workplaces, and recreational areas. It starts with a thorough risk assessment to identify potential hazards and assess their possible impact. Equally important is being well-prepared for emergencies, involving the creation of clear plans for different scenarios.

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27th dec, 2023 by admin
Common common resource of Accident

Common resource of Accident

A large number of revolving, rotating, reciprocating and moving parts of machinery can besaid as the sources of danger and require guarding for protection against accidents.

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21st feb, 2024 by admin
Accident and their type

Accident and their type

The accidents are unwanted events or mishaps that result in some sort of injury to men, material, machines, tools, equipment and semi or finished product hence, a loss to the whole establishment.

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21st feb, 2024 by admin
Preventive Measure of Safety

Preventive Measure of Safety

Few safety measures commonly used in industries comprise of the proper safety guards for reciprocating machine components such as drop hammers, presses, shaper, slotter, power hacksaw, paper cutters etc., fencing of dangerous and rotating parts like revolving shafts,

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21st nov, 2023 by admin
Common safety method

Common safety method

The common methods of safety are as follows:
1.Safety by construction or design.
2.Safety by position.
3.Safety by using fixed guards.
4.Safety by using interlock guards.
5.Safety by using automatic guards.

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21st feb, 2024 by admin
Safety Precaution by Cutting tools

Safety Precaution by Cutting tools

Safety Precautions while Working with Different Cutting Tools: Like as Make files, cutting, Chisels, Saws, Reamers, Tap and Dies, Abrasives.

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22st feb 2024 by admin
Safety Precaution by hand tools

Safety Precaution by Hand tools

Safety Precautions while Working with Different hand Tools: Like as Screw Drivers, Wrenches, Hammers.

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22st feb 2024 by admin
Safety Precaution by machine shop

Safety Precaution by Machine shop

They must be strictly followed for safety. Specific safety guidelines for some of the machine process like lathe, drilling, shaping, planning slotting, grinding, milling, and finishing operations.

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22st feb 2024 by admin
Safety Precaution by Grinding machine

Safety Precaution by Grinding machine

Replace Cracked Grinding Wheels: If you notice that the grinding wheel is badly cracked, replace it promptly. Damaged wheels can lead to accidents during operation.

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23st feb 2024 by admin
Safety Precaution by Casting shop

Safety Precaution by Casting shop

All foundry men should wear protective clothes, glasses, shoes, and gloves while handling molten metal for casting process.

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22st feb 2024 by admin
Safety Precaution by welding shop

Safety Precaution by Welding shop

A welding shop is where metal pieces are joined using heat or pressure. Safety and proper equipment are essential for efficient welding processes.

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23st feb 2024 by admin
Factory act regulation with regard to safety

Factory act regulation with regard to safety

Factory Act is to safeguard workers from industrial hazards and ensure a secure and improved working environment, with specific provisions outlined for the fencing of machinery and other safety measures.

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22st feb 2024 by admin
Electrical Safety Measures

Electrical Safety Measures

In industry, an inquiry is normally ordered for electrical accident. Items carrying electricity should be properly insulated. Ageing of insulation withstand capacity and should not be allowed to leak current.

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23st feb 2024 by admin
Fire Precaution

Fire Prevention

The main factors for combustions are presence of oxygen, availability of combustible materials and rise of temperature to the ignition point for the material The cause of fire accidents may be electric-short circuit.

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23st feb 2024 by admin
personal protective equipment

Personal Protective Equipment

The main factors for combustions are presence of oxygen, availability of combustible materials and rise of temperature to the ignition point for the material The cause of fire accidents may be electric-short circuit.

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23st feb 2024 by admin
health hazard and control measures

Health Hazards and control measures in Industrial Areas

Effects of dusts, fumes, heat, noise and vibration due to hot and cold working of metals and crush and other injuries due to machine tools are discussed earlier.

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24st feb 2024 by admin
First aid

First Aid

sometimes accidents may also occur in industries. After major or minor accidents, an injured worker requires immediate preliminary treatment in the absence of same his condition may become highly critical.

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24st feb 2024 by admin
cupola furnace

Cupola Furnace

sA Cupola furnace is utilized for melting recycled metal or pig iron to manufacture diverse cast irons. Crucial factors in choosing cupolas include melting capability, shell diameter with or without lining, and spark arrestor.

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24st feb 2024 by admin
Antidotes for some common Chemicals

Antidotes for some common Chemicals

Antidotes are therapeutic agents used to counteract the toxic effects of specific xenobiotics. These are heterogenous group of substances consisting of pharmaceuticals, biological agents and immunoglobulin fragments.

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21st feb, 2024 by admin
Concise Glossary of safety

Concise Glossary of safety

This Glossary of safety to help understand basic term of safety

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26st feb, 2024 by admin
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